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Nitrogen Generator

Equipment StructureCharacteristics Specification&Selection

1.Compressed Air Purification System

      Carbon molecular sieve is the key material to affect the production of nitrogen generator, as the compressed air provided by compressor usually contains oil and water, which will reduce the adsorption capacity of carbon molecular sieve, so oil and water must be filtrated firstly from the compressed air which will be carried into O2/N2 separation system.

      First the air compressed by the compressor to 0.75-1.0 MPa is carried into the air purification system , and then pipelines filters help to remove most water, oil and machinery impurities from the air, the pressure dew point of air reach 2℃ -10 ℃ by the freeze-drying machine, the clean air will be get by purified through the fine filters, ultra-precision filter and activated carbon for oil removal in turn.

      Compressed air purification system is composed by pipelines filters, freeze-drying machine, fine filters, ultra-fine filters, the activated carbon for oil removal, sewage automatic valves, ball valves, and other components.

2.Air Tank System

      The role of air tank systems is to smooth the gas transmission of O2/N2 separation system, preventing too rapid flow velocity in the switching transient, air tank system could impact the purification of air, and help to extend the natural life of carbon molecular sieve.

      Air tank system is composed by air tank, safety valve, closing valves, ball valves, pressure gauges etc..

3.O2/N2 Separation System

      O2/N2 separation system is the core of N2 generator. Its main part is two towers filled with carbon molecular sieve ,when the compressed air get into adsorption tower, the O2, CO2 and H2O is absorbed by carbon molecular sieve, N2 is produced from the export terminal . When one tower produces N2, another tower release the O2, CO2 and H2O by reducing the pressure to get the renewable desorption of carbon molecular sieve. Two towers alternate adsorption and regeneration to output N2 continuously.

      O2/N2 separation system is composed by tow tower filled with carbon molecular sieve, pneumatic valve, muffler, throttle, clamping cylinder, pressure gauges etc.

4. Nitrogen Buffer System

      The main role of N2 buffer system is to balance the pressure and purity of N2 which separated from O2/N2 separation system to ensure continuous supply of N2.

      Nitrogen buffer system is composed by buffer tank, flowmeters, dust filters, pressure regulating valve, throttle, safety valve and so on.

5.Electrical Control System

      Electrical Control System is to control start-up & shutdown operation, the status light, sound and light alarm fault instructions, purity display, driving pneumatic valve by setting procedures etc.

      Electrical Control System is composed by the process controller CPU, triple gas source, electromagnetic valves, lights etc.

High purity.
The 99.9995% nitrogen gas is produced in one-time procedure without purification devices.
HUILIN Nitrogen Generator produces the high-purity N2 preponderate over 99.9995% in one-time, which depends on the professional molecular sieve and special high-purity technics flow.

Excellent energy-saving
Unique distribution of gas flow, advanced energy-saving technology, excellent molecular sieve make HUILIN Nitrogen Generator energy-saving achieve 10~20% than other do.

steady-going, long life-span
Unique clamping cylinder technology effectively extending the life of molecular sieve.

High degree of automation
The automatic control technology could switch machines with one key, and have remote and centralized operation with nobody control.

Model
Type

Purity
(%)

Production Flow
(Nm3/h)

Pressure
(MPa)

Dew Point
(℃
)

WG-STD 97

97%

5~3000

Input Pressure-0.2(Adjustable)

≤-45 ℃

WG-STD 98

98%

4~2500

WG-STD 99

99%

3~2100

WG-STD 295

99.5%

2~1800

WG-STD 39

99.9%

1.5~1300

WG-STD 49

99.99%

1~800

WG-STD 495

99.995%

1~750

WG-STD 59

99.999%

0.5~500

WG-STD 595

99.9995%

0.5~400


Note:
1.with the achievement of meeting the requirements of the purity, the product of N2 contains micro-helium, neon, argon and other inert gases;
2.The unit of product flow "Nm3 / h" means the product flow in the condition of 20 ℃, 0.101 MPa (Absolute Pressure);
3.Pressure means the pressure from the gauge;
4.Dewpoint means the dewpoint under atmospheric pressure.
 
  Guangzhou HUILIN Air Separation Equipment Co.,Ltd Add:Nancun Hi-tech Industrial Park,Panyu District,Guangzhou City, Guangdong Province, P. R. China. Tel:+86-20-61933921 61933922 66637321 Email:huilin@world-gas.cn
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